Best Lineman Hard Hats Buyers Guide

Before knowing what are hard hats and why is this called the ‘Lineman hard hats’, we would like to tell you a small story. A story of a 40 years old man used to work in Alaska as an electrician. Once he got too close to a 17,400 voltage circuit while charging cable. He died after a few minutes. Unfortunately, he wasn’t alive to tell us the story but with his death report, investigators concluded that ‘his head might have touched the switch which allowed the electricity to arc between the energized post and his head which caused instant death of him. They also stated that ‘the outcome might have been much different if he’d been wearing a dielectric (non-conducting) Class E hardhat. But his head protection consisted of a cloth cap which was unable to save him from this electric shock.’

So why are we telling you this? An electrician and lineman are exposed to a high risk of electrical hazards. And if they are not wearing a non-conducting hardhat and other suitable personal protective equipment, they could be gone in a flash. So basically after this incident in Alaska, the department of lineman decided to make a hard hat that would give protection to such workers from hazards. Workers began to wear these large felt fedora-style hats and it quickly became a signature piece of apparel for line workers. So before buying such a hat, you need to know about a few things that would help you to buy the proper hat according to the work.

Buyer’s Guide

What makes a good purchase? We have done detailed product analysis and research on the trending Lineman hard hats. It is vital to clearly know all about the hats before you buy it. Lineman Hard hats are necessary for every industry; mining, firefighting, electricians, plumbers, welders, loggers, and many others. So here are a few factors that you should be aware of:

  1. Job and work environment

In assessing the type and class of your hardhat, first, you need to be clear about your job and where do you work and what are the risks in this job? Make sure the hard hat you choose is best for the type of job you do. Assessing your work environment is very important. The hats are manufactured according to the specific work. So always consider buying hats that suit your job.

  1. Rating

When it comes to the type of head protection, there are basically 2 types of Lineman hard hats:

  • Hard hats that only protect against objects that fall from above or may penetrate from above you.
  • Other hard hats that protect you from all direction blows; not just from the top, but also side to side and front to back.

When it comes to electric work specifically, there are three classes of hard hats to protect the head against shocks that are as follows:

  • Class E – E stands for electrical, this class of hat provides the greatest protection against electrocution. It is rated to protect against exposure to high-voltage electrical conductors, to a maximum of 20,000 volts.
  • Class G – G stands for General; this class of hat is the most common type of hard hat. It has been tested to provide protection against low-voltage conductors, to a maximum of 2,200 volts.
  • Class C – C here stands for Conductive, these hats provide no electrical protection.
  1. Material

There are many hard hats available in the market that is made up of different materials. Many believe that it is preferable to buy lightweight helmets so that it does not bother you while working. But we would recommend you to look after the aspect of protection before comfort.

Plastics are the most common material to make hardhat. But there are many other materials that are used for different works and industries, like for the molten metal industry, you should prefer fiberglass hardhats. We would prefer you to go with non-conducting plastic helmets for a lineman or electrician work.

  1. Suspension mechanism

As the backbone of hardhats, the suspension system is an important factor while selecting the hardhats for your specific need. It has 2 types that are defined by the adjustment mechanism used:

  • Pin-Lock suspension – hats with pin-lock suspension have a locking mechanism that could be compared to a regular belt. To lock the pin, a proper hole is provided.
  • Ratchet suspension – ratchet suspension features a quick ratchet-adjusting knob. You just have to turn the knob to loosen or tighten it.
  1. Suspension points

Most hardhats consist of four, six, or eight suspension points. The more suspension points, the higher the hardhat’s ability to spread out the force of an impact and reduce the risk of injury.

With numerous brands in the market that are competing, provide many different new features that will enhance the performance and also comfort level. Some additional features like a head cooler, terry cloth, and vinyl brow pads to keep sweat off the eyes, etc. but you should always consider these extra features after you know the basic qualities and select according to them. So now let’s start with the best lineman hard hats options for you.


JSP 280-EV6161-10 Class E Full Brim Lineman’s Hard Non-Vented Hat

 This is an evolution of the long-established MK2 and MK3 hard hats that has much better specifications.

JSP 280-EV6161-10 Class E Full Brim Lineman's Hard Non-Vented Hat


The shell of this hat is made with full brim with additional protection against sun, glare, rain, and falling debris, non-vented, which meets ANSI/ISEA Z89.1-2009, type 1, Class E requirements.

Features and Benefits

  • The shell is made of High-Density Polyethylene (HDPE) that has many useful features. It gives better protection and impact resistance.
  • Suspension points are an important part of a hard hat; this hat has a 6-point suspension system with polyester textile straps.
  • It also has a Chameleon sweatband that has an Egyptian cotton core with porous PU coating for maximum sweat absorption. It is dermatologically tested with a neutral PH.
  • The full brim provides additional protection to the beck and ears against sun, glare, rain, snow, and falling debris.
  • The hat also has a wheel ratchet mechanism which is the new easy way to create a firm comfort fit.

Key Specifications

  • Weight: 2 ounces
  • Dimensions: 11 x 10.7 x 5 inches
  • Size: non-vented
  • Color: white

Advantages and Disadvantages

  • Lightweight
  • Comfortable
  • Durable
  • Strong shell
  • Ratchet suspension mechanism
  • May not be appropriate to protect from heavy metals

2) HDPE Natural Tan Full Brim Hard Hat with Fast-track Suspension

HDPE Natural Tan Full Brim Hard Hat with Fas-trac Suspension

This is the best hard hat that protects your head from falling objects and consequential head injuries.


It is basically made for use in steel mills and other heavy industries where evaporated temperatures are common. It is a type 1 helmet outlined in ANSI Z89.1 2014, class C.

Features and Benefits

  • Material: made with high-density polyethylene HDPE material and custom fiberglass graphics.
  • Suspension: it has Fast-Trac ratchet-style suspension for easy fast size adjustment.
  • Style: it is equipped with a full brim hat style that keeps the rain off the back of the neck and gives cool airflow.

Key specifications

  • Dimensions: 48 x 25.4 x 20.32 cm
  • Weight: 544 grams
  • Power: non-battery powered

Advantages and Disadvantages

  • Heavy and hard
  • Strong and durable
  • Gives protection to head
  • Full brim hat
  • Fast-track ratchet-style suspension
  • Fiberglass graphics
  • This is a class C category hat that will not provide electrical protection.

   Best Large Hard Hats in 2020 (Buyers Guide)        Best Constructions Hard Hat with Fans Buyers Guide       Best Camouflage Hard Hats Buyers Guide & Reviews  


So after reading this information, we hope it is clear to you the importance of a hard hat in any type of industry. The Head is the most vulnerable part of our body; a broken leg/hand can be cured but not ahead. So protecting it is important. So whether you are working in an industry or factory where things around you are heavy or sharp, then you must rethink your life. Even if you are working with merely weighted cable wires, they can be proved fatal. So it is important to protect your head from electrical shocks too.

We would suggest you choose the first one, that is, JSP 280-EV6161-10 Class E Full Brim Lineman Hard hats Non-Vented Hat because it falls in a category that protects yours from electrical hazards. And it also has many other features which are more useful for you and can prove to be safer.

Before ending the article, we would like to give you some tips on ‘what you should not do with your hardhats’ so that it works effectively and efficiently.

What you should not do

Ray Mullin, the vice-chair of the Canadian Standards Association (CSA) Z94.1-05 Industrial Protective Headwear Standard, regulated some protective measures for these hardhats. Some points are as follows which can wipe out the protective design and harm you, so basically do not:

  • Place metallic stickers on the shell of a non-conducting hardhat
  • Drill a hole into the shell of a non-conducting hardhat
  • Install a winter liner containing a metal zipper or studs into these hardhats
  • Wear earmuffs containing metal when using a hardhat
  • Use paint, paint thinner, or certain cleaning products on a hardhat; instead washes it with simple soap and water.

Choose the right hat for you but never forget to stay safe. It is not simply a matter of wearing the right hat but also looks after these things while wearing.


Click Here to Leave a Comment Below 0 comments

Leave a Reply: